| Quantity: | |
|---|---|
Key Features 1. Superior Machinability for Faster Production Premium Tool Steels: Utilizes P20, H13, and 420SS with optimized hardness (28-32 HRC pre-hardened) to minimize tool wear during CNC milling, EDM, and grinding. Simplified Geometry: Streamlined cavity/core designs reduce complex machining steps, slashing lead times by up to 25% compared to conventional moulds. 2. Precision Engineering for Consistency Advanced CAD/CAM Integration: AI-driven toolpath optimization ensures ±0.002mm tolerance for uniform wall thickness and flawless preform quality. Interchangeable Components: Modular inserts and standardized parts simplify repairs and modifications, reducing downtime. 3. Enhanced Durability & Surface Finish Wear-Resistant Coatings: Optional TiN or CrN coatings extend tool life by 30% in high-abrasion PET production. Mirror Polishing (SPI-A1): Ultra-smooth surfaces prevent material sticking and ensure easy ejection at up to 4,000 cycles/day. 4. High-Speed Production Ready Multi-Cavity Configurations: 48/72/144-cavity layouts with balanced runner systems for maximum throughput. Compatibility: Works seamlessly with Husky, Netstal, and Arburg all-electric machines for cycle times as low as 6 seconds. 5. Customizable & Sustainable Solutions Tailored neck finishes (PCO 1881, 1810), lightweight designs, and rPET compatibility. Meets FDA, EU, and ISO 9001 standards for food-safe packaging. Technical Specifications Materials: P20, H13, 420SS (custom alloys available). Hardness: 28-32 HRC (pre-hardened), up to 52 HRC with hardening. Surface Finish: SPI-A1 (Ra ≤0.01μm) or VDI 3400 textures. Tolerance: ±0.002mm (critical dimensions). Cycle Time: 6-10 seconds (depends on resin and machine). Applications Ideal for high-volume production of PET preforms used in: ✅ Beverage Bottles: Water, soda, juice. ✅ Food Packaging: Sauce, oil, condiment containers. ✅ Daily Chemicals: Detergent, shampoo, sanitizer bottles. ✅ Recyclable Solutions: rPET and eco-friendly resin preforms. Why Choose Us? Rapid Prototyping: 3D-printed mold trials available in 15 days. Cost Efficiency: 20% faster machining reduces labor and tooling costs. Global Certification: ISO 9001, CE, and material traceability reports. Lifetime Support: 24/7 technical assistance and preventive maintenance plans. Accelerate Your PET Production! Cut machining time, slash costs, and scale output with moulds engineered for effortless fabrication. Request a free machining time estimate or schedule a factory tour!
Key Features 1. Superior Machinability for Faster Production Premium Tool Steels: Utilizes P20, H13, and 420SS with optimized hardness (28-32 HRC pre-hardened) to minimize tool wear during CNC milling, EDM, and grinding. Simplified Geometry: Streamlined cavity/core designs reduce complex machining steps, slashing lead times by up to 25% compared to conventional moulds. 2. Precision Engineering for Consistency Advanced CAD/CAM Integration: AI-driven toolpath optimization ensures ±0.002mm tolerance for uniform wall thickness and flawless preform quality. Interchangeable Components: Modular inserts and standardized parts simplify repairs and modifications, reducing downtime. 3. Enhanced Durability & Surface Finish Wear-Resistant Coatings: Optional TiN or CrN coatings extend tool life by 30% in high-abrasion PET production. Mirror Polishing (SPI-A1): Ultra-smooth surfaces prevent material sticking and ensure easy ejection at up to 4,000 cycles/day. 4. High-Speed Production Ready Multi-Cavity Configurations: 48/72/144-cavity layouts with balanced runner systems for maximum throughput. Compatibility: Works seamlessly with Husky, Netstal, and Arburg all-electric machines for cycle times as low as 6 seconds. 5. Customizable & Sustainable Solutions Tailored neck finishes (PCO 1881, 1810), lightweight designs, and rPET compatibility. Meets FDA, EU, and ISO 9001 standards for food-safe packaging. Technical Specifications Materials: P20, H13, 420SS (custom alloys available). Hardness: 28-32 HRC (pre-hardened), up to 52 HRC with hardening. Surface Finish: SPI-A1 (Ra ≤0.01μm) or VDI 3400 textures. Tolerance: ±0.002mm (critical dimensions). Cycle Time: 6-10 seconds (depends on resin and machine). Applications Ideal for high-volume production of PET preforms used in: ✅ Beverage Bottles: Water, soda, juice. ✅ Food Packaging: Sauce, oil, condiment containers. ✅ Daily Chemicals: Detergent, shampoo, sanitizer bottles. ✅ Recyclable Solutions: rPET and eco-friendly resin preforms. Why Choose Us? Rapid Prototyping: 3D-printed mold trials available in 15 days. Cost Efficiency: 20% faster machining reduces labor and tooling costs. Global Certification: ISO 9001, CE, and material traceability reports. Lifetime Support: 24/7 technical assistance and preventive maintenance plans. Accelerate Your PET Production! Cut machining time, slash costs, and scale output with moulds engineered for effortless fabrication. Request a free machining time estimate or schedule a factory tour!
